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Rust Hole Repair

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1986 Integra Floor pan repair

The floor pans and side skirts on this car are pretty bad.  To pass Maryland inspection a cars floor pans must be 100% airtight and structurally sound.  To fix the rust damage on the driver?s side I started by removing all the really bad spots and repairing them first with aluminum sheet and overlaying that with fiberglass.   The passenger side is not quite this bad; I am hoping to repair it with fiberglass only.  I will also cut away the bottom of the side skirt to see what damage was inside however I found it to be almost totally intact.  I am going to fill the side skirt with expanding foam and finish it off with a few layers of fiberglass underneath.